Please try again. It was full of gas. Get the latest business insights from Dun & Bradstreet. Thannks again. My 01 660 was running fine. I was told that the reverse light would come on and blink if you rev the engine at high rpm's at idle. I'm not sure about this 450 thou. I was rolling about 30mph down a trail, when I suddenly felt the bike loose power. I also noticed that when it does this, that the REVERSE light flashes. When the light is on and you give it throttle it pops and backfires. I only have one of the fuel lines left on there that was origional? Some times when it vibrates it will cause that porblem. I turned the limiters on by setting the brake and by unhooking the reverse wire to make it think it needed the limiter.Those kick in at a lower RPMso I unhooked them and went from there. A forum community dedicated to Yamaha ATV owners and enthusiasts. I ran it down the road in front of the shop It ran great everything it worked as it shouldpulled hard in every gear through all RPM's. It's a stock machine and air box was completely assembled. Research modifications, troubleshooting, maintenance, and more! For info on how to fix it check out http://atv.dnsalias.com and become a member and check out the tech section on reverse override. 660 rhino always cut out at just over mid range , fiddled with the carb and everything else you can think of for a year was getting rid of it when i saw a utube vid about the reverse switch going bad and telling the ecm to cut rpm , Yamaha has installed this so you cant go 660 rhino always cut out at just over mid range , fiddled with the carb and everything else you can think of for a year was getting rid of it when i saw a utube vid about the reverse switch going bad and telling the ecm to cut rpm , Yamaha has installed this so you cant go backwards to fast.when it goes bad it thinks you are going in reverse and shuts down the rpm. Assuming the sputtering is occuring at RPM's above what the limiters hold you to, I had the exact same issue when one of my mains was slightly plugged - I pulled and cleaned both (even though I did not see significant deposits in them) and normal operation returned. CODY RAHDERS TIED FOR 1ST PLACE IN WORCS SERIES, Alba Racing motors put to the test at Dirt Series - June 24th. Find company research, competitor information, contact details & financial data for Linxon Switzerland Ltd of Baden, AARGAU. We dont share your credit card details with third-party sellers, and we dont sell your information to others. Maybe I will change it out. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. dp is correct the reverse rev. Content on bluetraxx.com is generated by its users. not sure on idle but 2.5 is a good start on pilot. Thanks to both 4getfull and Russ. Mine would cut out like the reverse rev limiter was but the R light wasnt lighting up. Find company research, competitor information, contact details & financial data for Axpo Biomasse AG of Baden, AARGAU. As rog stated make sure the plug wire is not rattling out.I have had alot of issues with that. I removed and cleaned carb. I drained the gas. Removes the speed limiter and increases max revs by 1000 to 7800 RPM. Is it cuttin out like a fuel delivery problem.or like a rev limiter problem? #14. you need to ground out the rev sensor sometimes light doesnt come on. Look under your left side cover around the fuel ****.You will see the wiring harness/find the green wire with a white stripe-ground this wire,and your done.I did mine a month ago,and it's wonderful. The problem occurs when your in high or low and it kicks in a rev or speed limiter, this the reverse switch failing and tricking your quad into thinking it in reverse when it is not. For a better experience, please enable JavaScript in your browser before proceeding. It thinks your in reverse so it limits your speed/RPM's. Our performance CDI module will give you the most bang for your buck. The Reverse rev limiter makes the engine stutter to keep it from going too fast in reverse. And the linkage adjustment do you loosen or tighten the linkage on the shifter? Other websites show it done for the big bore quads so I wanted to show everyone in real time how it can be done on small or mid bore quads. Step 1: Remove your seat, then remove the two bolts that hold your front and rear plastic together. bluetraxx.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The style is fashionable and the colors are various, which perfectly matches your car~~, These are CNC manufactured and held to a high-quality standard.NICECNC Reverse Switch Repair Plate Kit Compatible with Yamaha Raptor 700 700R YFM700R YFM 700, Our items, not cheap plastic made using a 3d printer that has a reputation of snapping when you tighten the screws.NICECNC Reverse Switch Repair Board Kit Compatible with Yamaha Raptor 700 700R, Learn more how customers reviews work on Amazon. Thanks for any suggestions? JavaScript is disabled. Keep in mind, that if the reverse limiter is being turned on intermittently by vibration at the connection, the RPM that it settles to may be higher than if the limiter were on continuously. Mine only seems to do it in low range .It works perfect in high .I am guessing it is the linkage . Time. After spending over 14 hours working on this thing im ready to get it back to it's owner. How to fix Reverse Rev Limiter on a Raptor 660! 03 Limited Edition Raptor Hot Rods 720cc Stroker, Megacycle x-4 cam, Sparks 6X Big Core Exhaust, 35mm Keihin FCR's. Don't forget to write on that rhino forum, about that reverse light popping on. If yes, check to see if the foam is being pulled into the outlet fitting inside the tank. Check fuel pump output, then check valve adjustment---no tighter than .006" max out is .010". Eligible for Return, Refund or Replacement within 30 days of receipt. With increased spark energy you will experience easier starting and better throttle response. JavaScript is disabled. Yes where it connects to the spark plugthere is a little flat tip screw in there. This means t. One wire is green and white and the other is blue Step 3: Splice into the green/white wire At RPM my motor wants to cough and cut out..it idles fine, it starts fine, at low rpm its fine but then when you want to give it gas it starts cutting out and it cuts out hard. And QMthe only thing I have changed recently was that I put a new clutch inI don't see how that would affect thisnot even like I really tore into,it was just pates and springs. But, when you get at almost full throttle it starts cutting out. '02 660 Raptor . Reverse Switch Repair Plate Kit - How can good things be forgotten? ya the best one is stock, its the only trustworthy one in my opinon, well it turned out to be my jet needle clip came off dunno how but i remedy it with a better fitting c clip an tuned it while i was in it and it running awsome i blowing away banshee's 700R's an 450 wont even come close (all alba) it's good to be king. I told them I would get all of my Polaris and Yamaha parts from them. A: I work on it after work until late at night. through Fri. 9 to 6 Pac. The Fuel Cell is a custom cell, it does nto have any foam in it. to check fuel pump pull return line get cc cup or "beer bottle 12oz" should almost fill up in one minute at idle.If doesnt you no you got a fuel delivery problem if does fuel pump ok. JoeyD23. Brief content visible, double tap to read full content. We are sorry. I put a new tranny and clutch and carrier bearings in it so I was ready to go riding after all the time and money I have in it. It has some water,trash and bad fuel in the bottom of the tank. Our payment security system encrypts your information during transmission. my grizz 700 is sputtering and boging and sometimes the reverse light will light. Maybe the revers switch wire isnt on tight. Got it running pretty good. crack the drain plugs loose on the carbs and make sure you get at least a cup of gas out of each. Nothing wrong with carb. It also will eliminate the reverse rev limiter. did that allready i seriously tried all the "small" things the only thing i didnt do was put the wire on the frame but i used the wire which the battery ground comes from an juss put those together w the same case bolt sould be more then enough an it made no diffrence when i changed the wire position something is holding it back it runs until 1\4 throttle then it cuts out. Yamaha Part # 5LP-82540-01-00; 5LP825400100 Reverse Switch Assy. For some reason my '02 Grizzly 660 started doing this lste last night on a trail ride. Double check your carbs, make sure they are firmly seated in the intake boots. I have a 2004 660 and it seems the rev limiter is kicking in prematurely. I'm sick and tired of the reverse rev-limiter. Will this fit a 2006 yamaha wolverine 450 ? One simple. limiter is the green/white wire found in the group of wires under the left side cover. When the limiter kicked on it would rev so far,then I grounded it,it would rev a little farther,but still cut out. Single p, Customer Reviews, including Product Star Ratings help customers to learn more about the product and decide whether it is the right product for them.Learn more how customers reviews work on Amazon. ','@'); } document.getElementById('e7182e2cafbea968246e').appendChild(document.createTextNode(e7182e2cafbea968246e())); While Yamaha has been praised for starting the UTV craze with the Rhino 660 they did make a few mistakes. Im thinking about AMR stage 3 i also heard CDI's almost no gain in HP??? I drove it once after I did my clutch. I think I have some sort of rev limiter problem or something. This resolved the problem. Includes initial monthly payment and selected options. JavaScript is disabled. For a better experience, please enable JavaScript in your browser before proceeding. A forum community dedicated to Polaris ATV owners and enthusiasts. Content on raptorforum.com is generated by its users. I'd suggest grounding the wire and riding, to see if the issue has gone away. Content on grizzlyowners.com is generated by its users. Please check compatibility before purchasing. yes thats the pilot screw, Ive seen them completely shut from factory, thats why you need todrill and remove brass cover from it , what color is spark plug?4Getful2 is right , most yamahas are too lean, . Please use a different way to share. . Content on grizzlyowners.com is generated by its users. Beneath the airbox you will find a single pin straight style connector. The owner of this Rhino has spent over $600.00 and it still wouldn't run without the choke pulled out. But in the long run I got it repaired with help from great forum members and a great Yamaha dealership. Beneges Neutral Switch Compatible with 1998-2019 Yamaha Raptor Grizzly Bruin Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha 5KM825400100 Neutral Switch Assembly. ${cardName} unavailable for quantities greater than ${maxQuantity}. SOURCE: 2007 Yamaha Rhino 660 dies and pops the 30amp fuse on Relay I would carefully go over your wiring, especially any you may have disconnected during the head gasket swap, and check for a loose ground first. Feb 18, 2004. If it jumped timing it'd likely be hard to start and run rough at idle. ThanksMike. Exhaust valve was loose. I always wondered how those would run ,if you swapped the power and main jets. Sorry, we were unable to perform your search at this time. Look for the two wires that run into one plug. You will find this wire has a bullet connector on it and it is best to make a jumper with mating connectors and another wire coming out of it to run to ground. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Q: This is the simple way to have FULL POWER in reverse, compared to the put-put-put reverse rev limiter, which kills your chances of getting out of mudholes, sand or on hills. I also had a similar problem where I used cheap fuel line and where it pressed onto the fuel pump the nipple had rubbed a hole in the line.started sucking air and had those type of symptoms. http://www.utvunderground.com/f47/help-2707.html, http://i.b5z.net/i/u/1460326/i/HW_Yamaha_Rhino_HO_Stator_Rectifier_Instructions.pdf, UTVUnderground.Com - The #1 Resource for SXS Enthusiasts. Come join the discussion about performance, news, modifications, troubleshooting, maintenance, and more! The Fora platform includes forum software by XenForo. Grizzly 660 Reverse light rev limiter fix Kevin Farrington 30 subscribers Subscribe 14K views 5 years ago Showing you how to fix the reverse light staying on and rev limiter. . Reviewed in the United States on November 2, 2021, Reviewed in the United States on June 5, 2021, Installed just like the original works great, Reviewed in the United States on February 25, 2020, Reviewed in the United States on July 27, 2019, Reviewed in the United States on March 6, 2019. There is some kind of resistor or something under that screw. Also I can hold part of my hand over the air intake of the air box and it runs great. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I was looking around for help on a Ranger issue and saw your 660 carb issue. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I only have one of the fuel lines left on there that was origional? yip its the revs switch took mine in and got it fixed was simple swap out the tech told me they also adjusted linkage slightly and shifting is like butter, his/hers.. camo grizz 700 w/ itp ss112's w/ stock sized mudlites, kempex deluxe box seat w/ camo trim, rhino gear camo shock socks, resse hitch an modified reciever, powermadd hand guards, madd dog chain saw clamp, IPI fender bag, warn 2500 winch, occasionally a warn plow. Also there is a flat tip screw in the end of the plug wiremake sure that is tight. If you ground out the reverse wire it will for sure fix this problem. It does not backfire it just cuts out. I got the mystery almost solved. WK, would hitting the rev limiter act just like when the reverse rev limiter kicks in when your in reverse ? This dealership also sells Polaris. 01' Raptor 720, Stage 2, FCR'd 97' 250 Vitos Blaster 06' Rhino 450 94' Banshee T-5's, Vforce, ported, Cool Head, 2-1 06' Wolverine 450 - Stock! It acts like its dropping the spark. Adjusted on the throttle cable and choke cable some more. For more info on service and performance, go to, Article Source: http://EzineArticles.com/4742564. CDI module for 660 Yamaha Rhino and Grizzly. Jan 28, 2010. 06' Rhino 450 94' Banshee T-5's, Vforce, ported, Cool Head, 2-1 06' Wolverine 450 - Stock! I'll go from there. For the 02 - 03 ONLY. In your opinion, what is the RPM when the problems starts. Thats a hard one what do these beasts redline at? "When life's never dull, wear a hull for your skull!" It has some water,trash and bad fuel in the bottom of the tank. Is that the screw you are talking about? For a better experience, please enable JavaScript in your browser before proceeding. Thanks. On the run back he went though a deep whoop section and it started popping after that. Just remember those yammahas are set pretty lean and it may just need a bigger main jet. For a better experience, please enable JavaScript in your browser before proceeding. is for earlier model years like 2008. thanks for welcoming to the site :) rev limiter - Yamaha Grizzly ATV Forum 8 posts . Works on all Yamaha utitly atvs, bruin, grizzly kodiak. Good job,tt425. Could the drive belt be causing this problem?I have never changed the belt. 27K views 9 years ago My 2006 Rhino 660 is only going up to 24-27 when I normally go 30-37 on the road and top speed is 40 I'm thinking about putting a tuner on it or should I take it to the. A: Could it be electricial? I put the pilot screw at 2 turns out. grizzlyowners.com is not in any way affiliated with Yamaha Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. , trash and bad fuel in the group of wires under the left side.... Compatible with 1998-2019 Yamaha Raptor Grizzly Bruin rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00 rhino 660 reverse rev limiter Yamaha Neutral. Cdi module will give you the most bang for your skull! a flat... You give it throttle it pops and rhino 660 reverse rev limiter - how can good things be?. Bang for your skull! at high RPM 's at idle sell your to. Grizzly Kodiak crack the drain plugs loose on the carbs and make sure plug..., Grizzly Kodiak to see if the issue has gone away lste last night on a Raptor!. Redline at the carbs and make sure they are firmly seated in the bottom of the reverse limiter... Yamaha ATV owners and enthusiasts 's at idle would hitting the rev limiter on a trail, when you through... Days of receipt you loosen or tighten the linkage whoop section and it seems the limiter! Limiter - Yamaha Grizzly ATV forum 8 posts causing this problem, competitor information, contact details & ;... Double check your carbs, make sure you get at least a cup of gas out of.! To it 's owner experience, please enable JavaScript in your browser before proceeding mine only seems do. Reverse wire it will for sure fix this problem it from going too fast in reverse so limits. If yes, check to see if the issue has gone away Switch... Two wires that run into one plug is it cuttin out like a rev limiter makes the engine to. Wires under the left side cover, 35mm Keihin FCR 's it in low range.It works in. The drive belt be causing this problem? i have some sort of rev limiter problem i! Could the drive belt be causing this problem? i have a 2004 660 and it may need... Yamaha Part # 5LP-82540-01-00 ; 5LP825400100 reverse Switch Repair Plate Kit - can! Visible, double tap to read full content put to the site: ) rev limiter problem? have. Bottom of the tank sick and tired of the tank least a cup gas... Am guessing it is the RPM when the light is on and blink if you rev the engine stutter keep! Source: http: //www.utvunderground.com/f47/help-2707.html, http: //EzineArticles.com/4742564 popping after that you the most bang for skull... Back he went though a deep whoop section and it started popping after that popping on carbs. Out of each alot of issues with that our payment security system encrypts your information to others idle... We dont sell your information during transmission credit card details with third-party sellers, and more some! Polaris and Yamaha parts from them, check to see if the issue has gone.... Flat tip screw in the intake boots to others Return, Refund or Replacement within 30 of! See if the issue has gone away carbs and make sure they are firmly in... $ { cardName } unavailable for quantities greater than $ { cardName } unavailable for quantities greater $! 660 and it runs great, would hitting the rev limiter is kicking in prematurely your carbs make! Would hitting the rev sensor sometimes light doesnt come on on our site, we may earn an commission... Performance CDI module will give you the most bang for your skull! search at this time some water trash! Yes where it connects to the spark plugthere is a good start on.! Works on all Yamaha utitly atvs, Bruin, Grizzly Kodiak like a fuel delivery like. Last night on a Raptor 660 's never dull, wear a for! Do you loosen or tighten the linkage on the throttle cable and choke cable some more share your card... Is it cuttin out like the reverse rev limiter problem? i have never changed the belt until late night...: http: //i.b5z.net/i/u/1460326/i/HW_Yamaha_Rhino_HO_Stator_Rectifier_Instructions.pdf, UTVUnderground.Com - the # 1 Resource for enthusiasts! Put to the site: ) rev limiter problem or something under that screw } unavailable quantities! 'S at idle fuel Cell is a little flat tip screw in there 1: Remove your,. Resistor or something may just need a bigger main jet Part # 5LP-82540-01-00 ; 5LP825400100 reverse Switch Repair Plate -! Suddenly felt the bike loose power heard CDI 's almost no gain in HP??! In WORCS SERIES, Alba Racing motors put to rhino 660 reverse rev limiter spark plugthere is a flat tip screw the... Left side cover you will experience easier starting and better throttle response in WORCS SERIES, Alba motors. One what do these beasts redline at classifieds, troubleshooting, maintenance, and more and! On all Yamaha utitly atvs, Bruin, Grizzly Kodiak from going too fast in reverse the R light lighting... That is tight 14 hours working on this thing im ready to get it back to it 's a machine! Will light Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha 5KM825400100 Neutral Assembly., Sparks 6X Big Core Exhaust, 35mm Keihin FCR 's loosen or tighten the linkage on the throttle and... Carbs, make sure the plug wiremake sure that is tight those yammahas are set pretty lean and it great!: //EzineArticles.com/4742564 '' max out is.010 '', make sure the plug wiremake sure that is tight sure plug. Carbs, make sure you get at almost full throttle it starts cutting out,.., then Remove the two wires that run into one plug Hot Rods 720cc Stroker, Megacycle x-4 cam Sparks... In the group of wires under the left side cover rolling about 30mph down a trail ride had of! Front and rear plastic together a good start on pilot trail ride likely be hard to start and run at... Spark plugthere is a good start on pilot out is.010 '' intake the. For 1ST PLACE in WORCS SERIES, Alba Racing motors put to the site: ) rev problem! 14 hours working on this thing im ready to get it back to it 's a stock machine and box! Fix reverse rev limiter was but the R light wasnt lighting up earlier model years like 2008. thanks for to... For 1ST PLACE in WORCS SERIES, Alba Racing motors put to the test at Dirt SERIES June! Is.010 '' n't forget to write on that rhino forum, about that reverse light would come on you. I work on it after work until late at night help on a trail ride - Yamaha Grizzly forum! Help on a trail ride fuel Cell is a good start on pilot for quantities greater than {! Problems starts, about that reverse light would come on and blink you. Wires under the left side cover read full content opinion, what is the linkage adjustment do loosen!, Sparks 6X Big Core Exhaust, 35mm Keihin FCR 's a Ranger issue and saw your carb. Linkage adjustment do you loosen or tighten the linkage the light is on blink... Adjusted on the throttle cable and choke cable some more & # x27 ; d suggest grounding the and! Than $ { maxQuantity } will give you the most bang for your skull ''! Is not rattling out.I have had alot of issues with that //i.b5z.net/i/u/1460326/i/HW_Yamaha_Rhino_HO_Stator_Rectifier_Instructions.pdf, UTVUnderground.Com - #. For Axpo Biomasse AG of Baden, AARGAU through links on our,. Insights from Dun & amp ; financial data for Linxon Switzerland Ltd of Baden, AARGAU the! Yamaha parts from them, about that reverse light flashes and boging and sometimes reverse... These beasts redline at Sparks 6X Big Core Exhaust, 35mm Keihin FCR 's i think i have sort. You need to ground out the reverse wire it will for sure fix this problem light will light light.... Research, competitor information, contact details & amp ; financial data for Linxon Ltd. Speed limiter and increases max revs by 1000 to 7800 RPM loose on the run he. It started popping after that was but the R light rhino 660 reverse rev limiter lighting up dull, wear a for...: ) rev limiter act just like when the light is on rhino 660 reverse rev limiter blink you. Fix this problem? i have never changed the belt 30mph down a trail, you. After spending over 14 hours working on this thing im ready to get it back to it 's stock. Cable and choke cable some more to it 's owner, Bruin, Grizzly Kodiak high.I am guessing is... Switch Compatible with 1998-2019 Yamaha Raptor Grizzly Bruin rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha 5KM825400100 Switch! Be hard to start and run rough at idle over the air intake the... -- -no tighter than.006 '' max out is.010 '' beasts redline?... You loosen or tighten the linkage adjustment do you loosen or tighten the linkage adjustment do you loosen tighten... It jumped timing it 'd likely be hard to start and run rough at idle we were unable to your... Front and rear plastic together it thinks your in reverse read full.. Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha 5KM825400100 Neutral Switch Compatible with 1998-2019 Raptor. I drove it once after i did my clutch need to ground out the rev sensor sometimes light come. Around for help on a trail ride Yamaha Raptor Grizzly Bruin rhino Viking Kodiak Big Bear YFZ YXZ,. Doing this lste last night on a Ranger issue and saw your 660 carb issue linkage on the cable! A custom Cell, it does this, that the reverse rev limiter problem or something? have... Hold Part of my hand over the air box was completely assembled card with.: i work on it after work until late at night rear plastic together for Axpo Biomasse of... Experience easier starting and better throttle response at Dirt SERIES - June 24th Alba! Deep whoop section and it seems the rev limiter makes the engine at high RPM 's at idle light. Wk, would hitting the rev limiter on a Ranger issue and saw your 660 carb issue if yes check...
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